Optimization of cell density and dilution rate in Pichia pastoris continuous fermentations for production of recombinant proteins


Creative Commons License

Zhang W., Liu C., Inan M., Meagher M.

JOURNAL OF INDUSTRIAL MICROBIOLOGY & BIOTECHNOLOGY, cilt.31, sa.7, ss.330-334, 2004 (SCI-Expanded) identifier identifier identifier

  • Yayın Türü: Makale / Tam Makale
  • Cilt numarası: 31 Sayı: 7
  • Basım Tarihi: 2004
  • Doi Numarası: 10.1007/s10295-004-0155-4
  • Dergi Adı: JOURNAL OF INDUSTRIAL MICROBIOLOGY & BIOTECHNOLOGY
  • Derginin Tarandığı İndeksler: Science Citation Index Expanded (SCI-EXPANDED), Scopus
  • Sayfa Sayıları: ss.330-334
  • Anahtar Kelimeler: Pichia pastoris, continuous fermentation, optimization, model, interferon tau, response surface methodology, INTERFERON-TAU, METHANOL, EXPRESSION, GROWTH
  • Akdeniz Üniversitesi Adresli: Hayır

Özet

This paper provides an approach for optimizing the cell density (X-c) and dilution rate (D) in a chemostat for a Pichia pastoris continuous fermentation for the extracellular production of a recombinant protein, interferon tau (INF-tau). The objective was to maximize the volumetric productivity (Q, mg INF-tau l(-1) h(-1)), which was accomplished using response surface methodology (RSM) to model the response of Q as a function of Xc and D within the ranges 150 less than or equal to X-c less than or equal to 450 g cells (wet weight) l(-1) and 0.1 mu(m) less than or equal to D less than or equal to 0.9 mu(m) (mu(m) = 0.0678 h(-1), the maximum specific growth rate obtained from a fed-batch phase controlled with a methanol sensor). The methanol and medium feed rates that resulted in the desired X-c and D were determined based on the mass balance. From the RSM model, the optimal X-c and D were 328.9 g l(-1) and 0.0333 h(-1) for a maximum Q of 2.73 mg l(-1) h(-1). The model of specific production rate (rho, mg INF-tau g(-1) cells h(-1)) was also established and showed the optimal X-c = 287.7 g l(-1) and D = 0.0361 h(-1) for the maximum rho (predicted to be 8.92 x 10(-3) mg(-1) g(-1) h(-1)). The methanol specific consumption rate (v, g methanol g(-1) cells h(-1)) was calculated and shown to be independent of the cell density. The relationship between v and mu (specific growth rate) was the same as that discovered from fed-batch fermentations of the same strain. The approach developed in this study is expected to be applicable to the optimization of continuous fermentations by other microorganisms.